Colibri Sander BLO 80 2 1 C 30 User Manual

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Summary of Contents

Page 1

Manual Book: BLO 80 2.1 C 30

Page 2

INSTALLING THE SPINDLE 1. Remove the spindle from its package. 2. Follow the machine’s safety and installation instructions. 3. Clamp the spindle

Page 3 - Characteristics

REMOVING THE SPINDLE FROM THE MACHINE Note: Always lift the spindle from the body and not from the shaft. 1. Turn off the spindle. Make sure the

Page 4 - CONTENTS

SPECIFICATION FOR HIGH-SPEED AIR SPINDLE Rotation speed – 2K ~ 75K [rpm] Air supply  Pressure :5~7 [bar]

Page 5 - . Organizational measures

ELECTRICAL MOTOR SPECIFICATION Size Constants: • Maximum Rated Torque : Tr = 2.13 [Nm] • Maximu

Page 6 - Warning of special dangers:

BRUSHLESS DC MOTOR Maximum Continuous Stall Torque (TC) is the amount of torque produce at zero speed, which results in a 100 Cº rise in temperature

Page 7 - WARRANTY NOTICE

Torque & Power Vs. Rotation SpeedVsp [Krpm] - Rotation SpeedConditionsT [Nm ] - Spindle Torque1. Temp Rise less then 100° C.Pw [w ]

Page 8

Radial Stiffness Vs. Air PressurePs[bar]Sr[N/m]21.52.54.54437.0313.59.134410.956Ps [bar] - Spindle air pressure.4.512.563Sr [N/µ] - Radial Stiffness

Page 9

Vsp[Krpm]Vf[Volt] Voltage Constant ( BEMF)59.271018.5415 27.812037.082546.35Vsp [Krpm] - Rotation Speed3055.62Vf [Volt] - Voltage between two p

Page 10

The Spindle is mayd from the following materials:Stainless steel: SAE 303, SAE 2316.Brass SAE 40, Copper.Polymers: DelerinBRASS SAE 40 %C0.15 %C0.34

Page 11

SPINDLE MODES17-1.25-1-0.75-0.5-0.2500.250.50.7511.250 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220Length[mm]123456

Page 13

Why is balancing important?Force (F) generated by unbalance can be calculated from formula:F(Kg)= 0 . 001 x(gmm)x(RPM/ 1000 )2r F(Kg)= 0 . 001 x(w x

Page 14

Rigid RotorsMaximum operating speed below 70% of natural frequency or first critical speed.Can be balanced at any speed:Will remain in balance through

Page 15 - 0 20406080

ISO Rotor ClassificationsGO.4Spindles, precision grinders, Gyroscopes.G1Small special purpose electrical rotors / drives.G2.5Gas / steam turbines, Tur

Page 16 - - 0.096*t

MCD (e)Service speed: 80000 rpmWeight: 700 gramsBalance quality: G0.4MCD (e) µm = 9549 G/nMCD (e) µm = 9549 x 0.4/80000 = 0 . 048 µmSo Perm

Page 17 - 0.04*Vsp

ELECTRICAL SYSTEM CONNECTOR (RM215TR-10SC) Connector would be: RM215TR-10SC MOTOR FUNCTION WIRE COLOR PIN Motor A Red 1 Motor B White 2

Page 18

THERMISTOR “Thermistor” is the generic name given to thermally sensitive resistors. Negative temperature coefficient thermistor is generally called a

Page 19 - SPINDLE MODES

Description of a Spindle Testing. Introduction: After connecting the spindle to the computerized testing system (air, electricity, control etc.), it w

Page 20 - SPINDLE BALANCIN

COOLING WATER SEALING & FLOW TEST CIRCUIT E air flow meterC electric valve shuttle

Page 21

FAILURE – CAUSE - PREVENTION Failure Cause Prevention The shaft doesn’t rotate freely. - There is dirt or oil in bearing gap - Low air pressur

Page 23

Characteristics In most respects aerostatic bearings are ideally suited for use in high-speed machines. Their low friction provides hi

Page 25 - 203GT-1

CONTENTS 1. Fundamental Safety Instructions. 3 2. Warranty notice. 5 3. Attention – Daily Check Before starting the spindle 6 4. Sy

Page 26 - Introduction:

FUNDAMENTAL SAFETY INSTRUCTIONS 1. Basic operation and designated use of the machine. 1.1 The machine has been built in accordance with state of the

Page 27 - FLOW TEST CIRCUIT

3.5 Do not allow persons to be trained or instructed or persons taking part in a general training course to work on or with the machine without being

Page 28 - Failure Cause Prevention

6.2 Work on the electrical system or equipment may only be carried out by a skilled electrician himself or by specially instructed personnel under th

Page 29

ATTENTION DAILY CHECK BEFORE OPERATING THE SPINDLE 1. For first time installation, look at “I

Page 30

SYSTEM GENERAL DESCRIPTION TOP VIEW SIDE VIEW

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